We – EPG Group the largest couplings and gears manufacturing unit in China with 5 different branches. For a lot more specifics: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828 /
I. Software:
Traditional Textile Printing Belt Rubber Blanket Creation Line Device Calender
II. Design No.:
XY-3F610x1830
III. Machine Structure:
4.one Roller and bearing established
4.two Roller temperature adjustment unit
4.3 Foundation and rack
four.four Roll hole adjustment device
4.5 Bubber plate unit
four.six Transmission system
four.seven Axis cross preloading system
4.8 Lubrication system
4.9 Manage Team
IV. Complex Parameter: (In accordance To Customer’s Necessity.)
| Parameter Product | XY-3F610X1830 |
| Roller diameter (MM) | 610 |
| Roller size (MM) | 1830 |
| Framework | F Kind |
| Max. Width of rubber sheet (MM) | 1600 |
| Min.&Max. Thickness of sheet (MM) | .15-8 |
| Thickness Precision (mm) | +/-.02 |
| Roller velocity (m/min) | 34.22 |
| Roll speed ratio | .five-one.five Adjustable |
| Main motor electricity (KW) | 6P-75KWx3=225KW With Velocity Controller |
V. Functions / Highlights:
5.one Roller and bearing established
5.1.1 Roller structure: one#2# peripheral drilling roller, 3# medium gap roller. 3
5.1.two Materials: alloy chilled solid iron (LTG-H), following tempering remedy, precision grinding.
five.1.three Roller white mouth depth: 10 ~ 25 mm
five.1.4 Roller working surface hardness: HS: sixty eight ~ 75
five.one.5 Roller journal hardness: HS: 35~48
5.1.6 Bearings are made of bearings with tapered bore double row spherical roller bearings.
Bearing kind HM265049TD-HM265571, 6 teams
5.1.7 The bearing housing is manufactured of solid iron (HT250) and processed after tempering. Excellent strength and precision with lubrication holes. six teams
five.one.8 The bearing seat include is created of aluminum with a labyrinth ring oil seal, and there is no oil leakage inside of or outside. 6 teams
5.two Roller temperature adjustment unit
5.two.one Roller temperature adjustment device kind: Shut roller temperature adjustment unit is adopted.
five.2.2 Roller heating and cooling inlet and outlet drinking water are linked by a rotary joint. 3 groups
five.three foundation and rack
5.three.1 Foundation: It is manufactured of H-beam and high-quality carbon steel plate. It is processed right after annealing and has good rigidity and vibration resistance. Use a break up form. Group one
5.three.2 Rack: It is created of high-good quality carbon steel plate. Soon after annealing, the precision milling machine is fully processed. The unexciting machine is processed, with EPT rigidity and no deformation. The sliding area is sleek, easy and dress in-resistant. 2 groups
5.4 Roll gap adjustment device
5.4.1 Adjustment variety: ~40mm
5.four.two is composed of nut, screw, worm equipment, worm, dial, motor, reducer, and many others.
five.4.three Length modulation approach: electrical
5.four.four Length motor design: BLD3#-87-sixteen/four
Power: .37KW/one.5KW
5.four.four It is set on NO.1 and three rolls, adopts AC two-pace motor by way of cycloidal pin wheel – worm gear blend reducer, alloy metal precision screw screw drive. A unique framework of axial gapless articulation is utilized between the screw and the bearing housing.
a. Roller adjustment selection: (~40) mm, the current roll distance is calculated by the roll distance displacement measuring instrument in real time, and is marked with a tiny roller pitch placing
b. Roll pace adjustment pace: sluggish velocity: .756mm/min, quickly: three.276mm/min
5.five Rubber plate device
five.five.one The principal human body is made of cast iron (HT250) and processed by tempering. The baffle plate is manufactured of MC nylon.
five.five.2 Set a set of rubber plate adjustment system among NO.1 and two rolls. The axial distance of the rubber plate is mechanically pushed by AC motor, and the rubber plate (scraping board) is pushed by cylinder.
a. The axial adjustment selection of the rubber plate: (800 ~ 1600) mm, the restrict situation swap is offered in the two instructions
b. The axial movement velocity of the rubber sheet: 235mm/min
5.6 Transmission mechanism
5.6.one Primary motor: one#2#three# Roller frequency conversion motor 6P-75Kw (inverter manage) 3 sets
5.6.2 Reduction gearbox: noise ≤78dB, basic safety factor: SA≥2 instances. Single-input, one-outlet, shut oil-immersed welded square box hardened equipment reducer.
1#2#3#Roll: ZSYF400-fifty six three sets of five.six.three reducer gearbox and motor coupling: elastic sleeve pin coupling 3 sets
five.6.4 Reduction Gearbox and Roller Coupling: Common Couplings three Teams
5.seven Axis cross preload adjustment system:
It is set on the NO.1 roller and adopts AC electromechanical transmission and hydraulic reverse locking composition.
The AC device passes the cycloidal pin wheel-worm equipment mixture reducer and the alloy metal precision screw screw pair push.
a. Cross adjustment assortment: (0±25)mm, the existing axis intersection sum is calculated by the axis axis cross displacement measurement in true time, and is marked with “” cross part environment
b. Axis cross adjustment velocity: 5mm/min
c. Preloading unit
Function: The hydraulic cylinder is employed to defeat the intermediate thickness phenomenon in the creation by the basic principle of leverage. The strain benefit can be modified according to the hardness of the product.
610 calender hydraulic station, motor power 3KW, low sound vane pump, the primary hydraulic valve components are oil investigation brand name, the method maximum strain 8MPa, the program is made up of a established of shaft crossover, a set of preload, the two sets of valves can be independently controlled The technique maintains strain and voltage regulation by way of the accumulator, which can make the strain output far more stable.
5.8 Unexpected emergency quit unit
five.eight.1 Brake variety: Resistance braking unit.
5.8.two Braking capability: Right after parking, the roller slides ≤ one/4 circumference.
5.eight.three Emergency cease button set up position: Set up the mushroom unexpected emergency end button on the remaining and appropriate sides of the rack.
five.nine Lubrication unit
five.9.1 Bearing lubrication: This system is made up of a fuel tank, such as circulation adjustment, oil temperature gauge, cooler, filter, etc., to management the stream and minimize the temperature of the lubricant and ensure that the lubricant is thoroughly clean.
5.9.two Motor: YS-7124-370W AC motor, velocity 1400rpm.
five.9.3 Slim oil lubrication pipeline.
5.10 Calender attachments (in addition to the previously mentioned, with the pursuing attachments):
a established of manual disc cutting edge cutters
b. A single established of rubber bending rolls two sets of guiding rolls
five. 11 EPT management group:
5.11.one Three rollers, operated in proportion, the line velocity of every single roller is detected by image EPT encoder and electronic exhibit in real time the ratio is adjusted: (one:one-1:one.five). Every single roller speed is controlled by the inverter and the guide knob is employed to modify the velocity.
five.eleven.2 The driving motor adopts AC variable frequency pace regulating motor (five~50) HZ, and the frequency converter adopts Chinese famous brand
Observe: Soon after-sale support supported. We give greatest following-sale services like on line education, technical guidance, commissioning and once-a-year servicing.
VI. Machine Photos:
TO BE THE Ideal Provider FOR RUBBER Device.
20 Several years Experience IN THE RUBBER Machine Business,
PROFESSIONAL AND Trustworthy.
T EPT Machinery Always PROVIDES THE Greatest TURNKEY Solution FOR YOUR REQUIREMENT OF RUBBER Machine.
EPT R&D
SCIENTIFIC Management
SOPHISTICATED Equipment
SKILLED Specialized Employee
WELCOME TO Go to OUR PLANT!
/ The use of original tools manufacturer’s (OEM) component figures or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating solution use and compatibility. Our organization and the shown EPT components contained herein are not sponsored, authorized, or manufactured by the OEM. /
