Product Description

 

Ductile Iron Compact Universal Flexible Flange Adaptor EN 14525 ISO 2531 EN 545 EN598 For Water Or Sewerage Pipeline Projects

Description

SYI can supply Compact Universal Flanged Adaptors with the most reasonable design in the market, according to EN 14525, ISO2531,EN545, EN598, from DN40 to DN600. Universal flanged adaptors are suitable for jointing plain-ended pipes with same or different materials and same or different outside diameters within the pipe O.D. ranges

Name

Compact Universal Flexible Flange Adaptor

Material

Body:Ductile iron grade 500-7/ 450-12 in accordance with ISO 1083 or 70-50-05/65-45-12 with ASTM A536

Gland: Ductile Iron grade 500-7/450-10 in accordance with ISO 1083 or 70-50-05/65-45-12 with ASTM A536
Gasket: Rubber E.P.D.M./SBR/NBR in accordance with EN 681.1
D-BOLTS AND NUTS: Carbon Steel Grade 8.8 with dacromet coating

Flange

PN10, PN16 or PN25 drilling in accordance with ISO 7005-2/EN 1092-2.

Working Pressure

16 Bar or 250 CHINAMFG

Fluid Temperature

0°C-50°C, excluding frost.

Allowed Angular Deflection

Joint Gap

19mm

Coating

External Coatings: Liquid epoxy resin painting; Epoxy applied by FBE; According to customers’ requirements
Internal Coatings: Liquid epoxy resin painting; Epoxy applied by FBE; According to customers’ requirements

Reference Rules

Designed and tested in accordance with EN14525, ANSI/AWWA C219 and EN545

Universal Flanged Adaptors, designed by experienced engineers in CHINAMFG in 2571 and applied the patent,
with wide range tolerance on O.D. (up to 24mm).
 

Universal Flanged Adaptors are suitable for jointing plain-ended pipes with same or different materials and same or different outside diameters within the pipe O.D. ranges. It can be connected with a variety of pipes, as long as the OD of the pipe connected is within the range, especially the DI, CI and PVC pipes, which are considered during the designing.For example, If the connector range is 108-128, then you can connect all pipes within the outer diameter of the pipe, iron pipe, PVC, PE, steel pipe, cement pipe, etc.

The circumferential ribbed, specially profiled gaskets in the high quality material, provide for smooth installation by minimizing contact friction and restrict to pull out.

The gasket also provide a leak tight seal across the O.D. range per nominal size and still allow for thermal expansion and contraction of the pipe (up to 5mm per gasket), facilitated through gasket deformation.

Wide flange sealing surface.

D Bolts to avoid turning during tightening the bolts.

SYI FA with the further more reasonable sizes and ranges, can allow the main pipe sizes in the most reasonable location, and the gasket can be at the perfect situation after assembled, which reduced the risk of leakage when the pipe OD at the minimum range and reduced the workload of tightening the bolts hardly.

Accessories: including gland, gasket, bolt, etc.
Features: 1 ends are connected to the pipe socket, the other is connected with a flange, which can be connected to different materials in the range at the same time.

Package
Packing: Different package CHINAMFG your request,like wood cases&pallets,ply-wood crates&pallets,steel crates&pallets and etc.

Quality Control
Company Profile

CHINAMFG has continually invested in better technology and production facilities. More than 4,000 patterns
are ready. We are capable to finish all the production processes from moulding, shot-blasting, machining, coating to packaging. We have over 100,000 m2 foundry land including:
-10,000 m2 of the pattern, sand mixing, polishing, machining, hydraulic pressure, coating, packaging workshops;
-4,000 m2 of 3 green sand moulding workshops and 1 resin sand moulding workshops;
-3,000 m2 of automatic moulding machine line and epoxy coating line
-professional laboratory
-machining shop
-and our own tooling shop

Strict process and operating regulations together with perfect quality assurance system making every production step under control. All the products are subject to tests and inspections including composition analysis, metallographic examination, dimension & surface finish inspection, ring test, tensile test, hardness test, hydrostatic test, CHINAMFG and coating test to be sure that the products meet the requirements of the standards.

Since 2009, CHINAMFG Pipeline has developed from a pipes & fittings seller to a professional project solution provider, including the 1 stop service and solution from pipes, fittings, couplings & flanged adaptors, valves, fire hydrants, to water CHINAMFG and accessories.

SYI products have served 111 countries CHINAMFG up to now!
Most of these customers cooperated with CHINAMFG for more than 20 years!
We value long term cooperation relationship mostly!

Welcome to send us an inquiry for more details and price!!!

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flexible coupling

How do flexible couplings handle axial movement in rotating machinery?

Flexible couplings are designed to handle different types of misalignments in rotating machinery, including axial movement or axial misalignment. Axial movement occurs when there is displacement along the axis of rotation, causing one shaft to move closer to or away from the other shaft. Here’s how flexible couplings handle axial movement:

  • Sliding Capability: Many flexible couplings, especially those with elastomeric elements or certain designs, can slide along the shafts they connect. This sliding capability allows the coupling to accommodate axial movement without introducing additional stress on the connected components. The elastomeric elements can compress or stretch slightly to absorb the axial displacement.
  • Multiple-piece Designs: Some flexible couplings consist of multiple pieces, which allow for axial movement. These designs often have a floating member or a spacer that separates the two shaft-connected components. The floating member can move axially as needed, while still transmitting torque and compensating for other misalignments.
  • Double-Cardanic Design: Certain high-performance flexible couplings use a double-cardanic design, allowing for misalignment in multiple directions, including axial movement. This design features two sets of flexible elements that work together to accommodate different misalignments and provide a high degree of flexibility.

It’s important to note that while flexible couplings can handle a certain degree of axial movement, excessive axial misalignment might require a different type of coupling or additional measures to be addressed properly.

During the selection and installation process, it’s essential to consider the application’s axial movement requirements and choose a flexible coupling that can accommodate the expected axial displacement while still providing the desired performance, such as vibration damping, shock absorption, or precision motion control.

flexible coupling

How does a flexible coupling handle misalignment in large rotating equipment?

Flexible couplings are designed to accommodate various types of misalignment in large rotating equipment, ensuring smooth and efficient power transmission while minimizing stress on connected components. Here’s how flexible couplings handle different types of misalignment:

  • Angular Misalignment: Angular misalignment occurs when the axes of the two connected shafts are not collinear and form an angle. Flexible couplings can handle angular misalignment by allowing the coupling elements to flex and move slightly, thus accommodating the angle between the shafts. The flexible elements, often made of elastomeric materials or metallic membranes, can bend and twist to compensate for angular misalignment, ensuring that the coupling remains engaged and transfers torque effectively.
  • Parallel Misalignment: Parallel misalignment, also known as offset misalignment, happens when the two shafts are not perfectly aligned along their axes, resulting in a lateral shift. Flexible couplings can handle parallel misalignment through their ability to move radially, allowing the flexible elements to adjust and take up the offset. This capability prevents excessive side loads on the shafts and bearings, reducing wear and increasing the lifespan of the equipment.
  • Axial Misalignment: Axial misalignment occurs when there is a linear displacement of one shaft relative to the other, either toward or away from the other shaft. Some flexible couplings, such as certain types of flexible disc couplings, can accommodate a limited amount of axial misalignment. However, for large axial movement, other types of couplings or special designs may be required.

The flexibility of the coupling elements allows them to act as a buffer between the shafts, dampening shocks, vibrations, and torsional forces caused by misalignment or other dynamic loads. This helps protect the connected equipment from damage and enhances the overall performance and reliability of the rotating system.

In large rotating equipment, where misalignment is more common due to thermal expansion, foundation settling, or other factors, flexible couplings play a critical role in maintaining smooth operation and reducing stress on the machinery. However, it is essential to choose the appropriate type of flexible coupling based on the specific requirements of the application and to regularly inspect and maintain the coupling to ensure optimal performance and longevity.

flexible coupling

How does a flexible coupling handle angular, parallel, and axial misalignment?

A flexible coupling is designed to accommodate various types of misalignment between two rotating shafts: angular misalignment, parallel misalignment, and axial misalignment. The flexibility of the coupling allows it to maintain a connection between the shafts while compensating for these misalignment types. Here’s how a flexible coupling handles each type of misalignment:

  • Angular Misalignment: Angular misalignment occurs when the axes of the two shafts are not collinear and form an angle with each other. Flexible couplings can handle angular misalignment by incorporating an element that can flex and bend. One common design is the “spider” or “jaw” element, which consists of elastomeric materials. As the shafts are misaligned, the elastomeric element can deform slightly, allowing the coupling to accommodate the angular offset between the shafts while still transmitting torque.
  • Parallel Misalignment: Parallel misalignment, also known as offset misalignment, occurs when the axes of the two shafts are parallel but not perfectly aligned with each other. Flexible couplings can handle parallel misalignment through the same elastomeric element. The flexible nature of the element enables it to shift and adjust to the offset between the shafts, ensuring continuous power transmission while minimizing additional stresses on the machinery.
  • Axial Misalignment: Axial misalignment, also called end-play misalignment, occurs when the two shafts move closer together or farther apart along their common axis. Flexible couplings can handle axial misalignment through specific designs that allow limited axial movement. For instance, some couplings use slotted holes or a floating member that permits axial displacement while maintaining the connection between the shafts.

By providing the capability to handle angular, parallel, and axial misalignment, flexible couplings offer several advantages for power transmission systems:

  • They help to prevent premature wear and damage to the connected equipment, reducing maintenance and replacement costs.
  • They minimize vibration and shock loads, enhancing the overall smoothness and reliability of the machinery.
  • They reduce the risk of equipment failure due to misalignment-induced stresses, improving the system’s operational life.
  • They allow for easier installation and alignment adjustments, saving time and effort during setup and maintenance.

Overall, flexible couplings play a crucial role in handling misalignment and ensuring efficient power transmission in various industrial applications.

China Best Sales Factory Price ISO2531 Ductile Cast Iron Flexible Flange Adaptor Coupling  China Best Sales Factory Price ISO2531 Ductile Cast Iron Flexible Flange Adaptor Coupling
editor by CX 2024-02-14