Product Description
GFC-65X80 Aluminum Alloy GFC Type Flexible Shaft Coupling Jaw Coupling
GFC-65X80 Aluminum Alloy GFC Type Flexible Shaft Coupling Jaw Coupling
| model parameter | common bore diameter d1,d2 | ΦD | L | LF | LP | F | M | tightening screw torque (N.M) |
| GFC-14X22 | 3,4,5,6,6.35 | 14 | 22 | 14.3 | 6.6 | 5.0 | M2.5 | 1.0 |
| GFC-20×25 | 3,4,5,6,6.35,7,8,9,9.525,10 | 20 | 25 | 16.7 | 8.6 | 5.9 | M3 | 1.5 |
| GFC-20X30 | 3,4,5,6,6.35,7,8,9,9.525,10 | 20 | 30 | 19.25 | 8.6 | 5.9 | M3 | 1.5 |
| GFC-25X30 | 4,5,6,6.35,7,8,9,9.525,10,11,12 | 25 | 30 | 20.82 | 11.6 | 8.5 | M4 | 2.5 |
| GFC-25X34 | 4,5,6,6.35,7,8,9,9.525,10,11,12 | 25 | 34 | 22.82 | 11.6 | 8.5 | M4 | 2.5 |
| GFC-30×35 | 5,6,6.35,7,8,9,10,11,12,12.7,14,15,16 | 30 | 35 | 23 | 11.5 | 10 | M4 | 2.5 |
| GFC-30X40 | 5,6,6.35,7,8,9,10,11,12,12.7,14,15,16 | 30 | 40 | 25 | 11.5 | 10 | M4 | 2.5 |
| GFC-40X50 | 6,8,9,10,11,12,12.7,14,15,16,17,18,19,20,22,24 | 40 | 50 | 32.1 | 14.5 | 14 | M5 | 7 |
| GFC-40X55 | 6,8,9,10,11,12,12.7,14,15,16,17,18,19,20,22,24 | 40 | 55 | 34.5 | 14.5 | 14 | M5 | 7 |
| GFC-40X66 | 6,8,910,11,12,12.7,14,15,16,17,18,19,20,22,24 | 40 | 66 | 40 | 14.5 | 14 | M5 | 7 |
| GFC-55X49 | 10,11,12,12.7,14,15,16,17,18,19,20,22,24,25,28,30,32 | 55 | 49 | 32 | 16.1 | 13.5 | M6 | 12 |
| GFC-55X78 | 8,10,12,12.7,14,15,16,17,18,19,20,22,24,25,28,30,32 | 55 | 78 | 46.4 | 16.1 | 19 | M6 | 12 |
| GFC-65X80 | 14,15,16,17,18,19,20,22,24,25,28,30,32,35,38,40 | 65 | 80 | 48.5 | 17.3 | 14 | M8 | 20 |
| GFC-65X90 | 14,15,16,17,18,19,20,22,24,25,28,30,32,35,38,40 | 65 | 90 | 53.5 | 17.3 | 22.5 | M8 | 20 |
| GFC-80X114 | 19,20,22,24,25,28,30,32,35,38,40,42,45 | 80 | 114 | 68 | 22.5 | 16 | M8 | 20 |
| GFC-95X126 | 19,20,22,24,25,28,30,32,35,38,40,42,45,50,55 | 95 | 126 | 74.5 | 24 | 18 | M10 | 30 |
| model parameter | Rated torque (N.M)* |
allowable eccentricity (mm)* |
allowable deflection angle (°)* |
allowable axial deviation (mm)* |
maximum speed rpm |
static torsional stiffness (N.M/rad) |
moment of inertia (Kg.M2) |
Material of shaft sleeve | Material of shrapnel | surface treatment | weight (g) |
| GFC-14X22 | 5.0 | 0.1 | 1 | ±02 | 10000 | 50 | 1.0×10-6 | High strength aluminum alloy | Polyurethane imported from Germany | Anodizing treatment | 10 |
| GFC-20X25 | 5.0 | 0.1 | 1 | ±02 | 10000 | 50 | 1.0×10-6 | 15 | |||
| GFC-20X30 | 5.0 | 0.1 | 1 | ^02 | 10000 | 53 | 1.1×10-6 | 19 | |||
| GFC-25X30 | 10 | 0.1 | 1 | 10000 | 90 | 5.2X10-6 | 33 | ||||
| GFC-25X34 | 10 | 0.1 | 1 | £)2 | 10000 | 90 | 5.2×10-6 | 42 | |||
| GFC-30X35 | 12.5 | 0.1 | 1 | ±02 | 10000 | 123 | 6.2×10-6 | 50 | |||
| GFC-30×40 | 12.5 | 0.1 | 1 | 102 | 10000 | 123 | 6.2×10-6 | 60 | |||
| GFC-40X50 | 17 | 0.1 | 1 | 8000 | 1100 | 3.8×10-5 | 115 | ||||
| GFC-40X55 | 17 | 0.1 | 1 | ±02 | 8000 | 1100 | 3.8×10-5 | 127 | |||
| GFC-40X66 | 17 | 0.1 | 1 | 7000 | 1140 | 3.9×10-5 | 154 | ||||
| GFC-55X49 | 45 | 0.1 | 1 | ±02 | 6500 | 2350 | 1.6×10-3 | 241 | |||
| GFC-55X78 | 45 | 0.1 | 1 | 102 | 6000 | 2500 | 1.6×10-3 | 341 | |||
| GFC-65X80 | 108 | 0.1 | 1 | ±02 | 5500 | 4500 | 3.8×10-3 | 433 | |||
| GFC-65X90 | 108 | 0.1 | 1 | ±02 | 5500 | 4800 | 3.8×10-3 | 583 | |||
| GFC-80X114 | 145 | 0.1 | 1 | £)2 | 4500 | 5000 | 1.8×10-3 | 1650 | |||
| GFC-95X126 | 250 | 0.1 | 1 | ±02 | 4000 | 5000 | 2.0×10-3 | 1000 |
What role does a flexible coupling play in minimizing wear and tear on connected components?
A flexible coupling plays a vital role in minimizing wear and tear on connected components by absorbing and mitigating various mechanical stresses that occur during operation. Here’s how a flexible coupling achieves this:
- Misalignment Compensation: One of the primary causes of wear and tear on rotating machinery is misalignment between connected shafts. Misalignment can occur due to factors such as thermal expansion, foundation settling, or assembly errors. A flexible coupling can accommodate both angular and parallel misalignments, reducing the stress on the shafts and connected components. By allowing for misalignment, the coupling prevents excessive forces from being transmitted to the connected components, minimizing wear.
- Vibration Damping: During operation, rotating machinery can generate vibrations that lead to accelerated wear on components like bearings, gears, and couplings. A flexible coupling acts as a vibration damper, absorbing and dispersing vibrations, reducing their impact on connected components. This damping effect helps prevent fatigue and extends the life of the components.
- Shock Absorption: Machinery may experience sudden shocks or impact loads during start-ups, shutdowns, or due to external factors. A flexible coupling is designed to absorb and cushion these shocks, preventing them from propagating through the system and causing damage to sensitive components.
- Smooth Torque Transmission: In rigid couplings, torque transmission between shafts can be abrupt and cause torque spikes. These spikes put stress on the connected components, leading to wear and fatigue. Flexible couplings transmit torque smoothly, without sudden spikes, ensuring even distribution of forces and reducing the wear on components.
- Controlling Torsional Vibrations: Torsional vibrations, a type of vibration that affects rotating shafts, can be damaging to connected components. Some flexible couplings are designed to address torsional vibration issues, providing additional protection against wear and tear.
- Compensating for Thermal Expansion: Temperature fluctuations can lead to thermal expansion or contraction of machinery components. A flexible coupling can accommodate these changes, preventing undue stress on the connected components that may arise from differential expansion rates.
By performing these functions, a flexible coupling acts as a protective barrier for connected components, minimizing wear and tear, and contributing to their longevity. The reduced wear and stress on the components also result in lower maintenance costs and improved overall reliability of the mechanical system.
Can flexible couplings be used in high-temperature environments, such as furnaces and kilns?
Flexible couplings can be used in high-temperature environments, such as furnaces and kilns, but the selection of the appropriate coupling is crucial to ensure reliable performance and longevity under these extreme conditions. Here are some key considerations:
- Material Selection: The choice of materials is critical when using flexible couplings in high-temperature applications. Look for couplings made from heat-resistant materials that can withstand the elevated temperatures without experiencing significant degradation. Common materials used for high-temperature couplings include stainless steel, high-temperature alloys, and certain types of elastomers designed for heat resistance.
- Lubrication: High temperatures can cause lubricants to break down or evaporate more quickly. Some flexible couplings may require specialized high-temperature lubricants to ensure smooth operation and reduce wear at elevated temperatures. Check the manufacturer’s recommendations for lubrication in high-temperature environments.
- Thermal Expansion: In high-temperature applications, the equipment and shafts may experience thermal expansion, leading to misalignment. Flexible couplings with higher misalignment capabilities may be necessary to accommodate these thermal effects and prevent additional stress on the system.
- Torsional Stiffness: Consider the required torsional stiffness for the specific application. In high-temperature environments, couplings may experience changes in stiffness due to temperature variations. It is essential to choose a coupling with appropriate torsional characteristics for the intended operating temperature range.
- Application Specifics: Evaluate the specific operating conditions of the furnace or kiln, including the maximum and fluctuating temperatures, vibration levels, and potential exposure to chemicals or other harsh elements. Choose a coupling that can withstand these conditions without compromising performance or safety.
- Coupling Type: Different types of flexible couplings offer varying degrees of heat resistance and performance capabilities. For example, certain types of disc couplings or metal bellows couplings are more suitable for high-temperature environments due to their robust construction and resistance to heat.
- Regular Maintenance: In high-temperature applications, couplings may be subject to more stress and wear. Regular inspection and maintenance are essential to monitor the coupling’s condition, lubrication, and alignment to ensure it continues to function optimally in the challenging environment.
Overall, flexible couplings can be utilized in high-temperature environments, but it is vital to choose a coupling specifically designed and rated for these conditions. Working closely with coupling manufacturers and considering the specific demands of the application will help ensure that the selected coupling can handle the challenges posed by furnaces, kilns, and other high-temperature equipment, providing reliable power transmission and contributing to the overall efficiency and safety of the system.
What are the maintenance requirements for flexible couplings?
Maintenance of flexible couplings is essential to ensure their reliable and efficient performance over their service life. Proper maintenance helps prevent premature wear, reduces the risk of unexpected failures, and extends the lifespan of the couplings. Here are some key maintenance requirements for flexible couplings:
- Regular Inspection: Perform regular visual inspections of the flexible couplings to check for signs of wear, damage, or misalignment. Look for cracks, tears, or any other visible issues in the coupling components.
- Lubrication: Some flexible couplings, especially those with moving parts or sliding surfaces, may require periodic lubrication. Follow the manufacturer’s recommendations regarding the type and frequency of lubrication to ensure smooth operation.
- Alignment Checks: Misalignment is a common cause of coupling failure. Regularly check the alignment of the connected shafts and adjust as necessary. Proper alignment reduces stress on the coupling and improves power transmission efficiency.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help detect any abnormal or excessive loads. If the coupling is subjected to loads beyond its rated capacity, it may lead to premature failure.
- Environmental Protection: If the couplings are exposed to harsh environmental conditions, take measures to protect them from dust, dirt, moisture, and corrosive substances. Consider using protective covers or seals to shield the couplings from potential contaminants.
- Temperature Considerations: Ensure that the operating temperature of the flexible coupling is within its designed range. Excessive heat can accelerate wear, while extremely low temperatures may affect the flexibility of certain coupling materials.
- Replace Worn or Damaged Parts: If any components of the flexible coupling show signs of wear or damage, replace them promptly with genuine replacement parts from the manufacturer.
- Manufacturer’s Guidelines: Follow the maintenance guidelines provided by the coupling manufacturer. They often include specific maintenance intervals and procedures tailored to the coupling’s design and materials.
- Training and Expertise: Ensure that maintenance personnel have the necessary training and expertise to inspect and maintain the flexible couplings properly. Improper maintenance practices can lead to further issues and compromise the coupling’s performance.
By adhering to these maintenance requirements, you can maximize the service life of the flexible couplings and minimize the risk of unexpected downtime or costly repairs. Regular maintenance helps maintain the efficiency and reliability of the coupling in various industrial, automotive, and machinery applications.
editor by CX 2023-08-30